SMART SOLUTIONS DELIVERING INSIGHTS

 SOLUTIONS
 CUSTOM SYSTEM SOLUTIONS 

Resonate Systems partner with clients to design and build measurement and control systems tailored to their project and application needs.

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When project demands are not met by off-the-shelf systems, customers are often left to compromise on project outcomes.

Our custom systems aim to bridge that gap and deliver exactly what the client requires.

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Supported by a team of mechanical, electrical, and computer systems engineers, we guide our clients from initial requirements gathering, concept designs and prototypes, through to deployment and testing.

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With an ever growing list of deployed systems, our development team are able to leverage hardware and software designs from past projects to rapidly deliver custom systems built on tried and tested architectures.

Thanks to our philosophy and approach, every project we take on board results in a highly flexible, tailored and cost effective system.

PAST PROJECT EXAMPLES

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Online Machine Condition Monitoring Systems

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Tunnels pose unique challenges for operators and maintainers of key rotating machinery assets. Tunnel ventilation fans are critical in preventing the build-up of dangerous exhaust fumes during regular operation and during emergencies.

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Resonate Systems designed, supplied and installed a permanent vibration and electrical motor condition monitoring systems on six jet fans.

The deployed system performs continuous monitoring of key vibration and electrical parameters and real-time assessments of machine condition, providing alerts when parameters exceed preset warning limits. Key parameters and alerts are sent to the tunnel control system (SCADA) using industry standard protocols (Modbus TCP/IP).

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Railway Noise and Image Monitoring

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Resonate Systems was engaged to develop and deploy a monitoring systems at key locations on a rail network to monitor noise levels from passing freight trains.

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Microphones capture key noise metrics, a camera automatically identifies locomotive and wagon types and a laser distance sensor determines the average pass-by speed.

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4G mobile broadband link provides Resonate Systems engineers with remote access to each system, while also enabling the automated transfer of data to a cloud-based server and stakeholder web portal.

Complex Control Systems

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Resonate Systems developed a National Instruments CompactRIO based control system that is part of an automated multi-axis test rig. The rig's three electromechanical actuators are controlled simultaneously by the CompactRIO controller .

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The CompactRIO controller measures load cell inputs to provide feedback position and velocity control at millisecond response rates.

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To meet Australian, US, and European standards, the test system has been designed from the ground up to be flexible and responsive to  the changing client test requirements.

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Find out more about this project

DataFlex is the customisable data acquisition interface that seamlessly integrates with cloud-based data analysis and storage.

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Built on the ultra reliable National Instruments CompactRIO platform, DataFlex consistently delivers data to cloud hosted, and tuned for the job analysis routines. Turning data into insights.

APPLICATIONS

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• Vibration monitoring in sensitive environments (low amplitude, low noise)

• Multi-channel machine condition monitoring (simultaneous vibration and speed (tacho) inputs)

• On-vehicle monitoring (train, bus, truck, boat) with GPS data overlay
   

• Structural monitoring (stress, strain, displacement) of buildings, tunnels, bridges
   

• Impact monitoring during transportation of sensitive equipment

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• Smart Cities pre-deployment surveys 

KEY FEATURES

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• Use GPS pulse-per-second signal to synchronise multiple Data-Flex units to within 5 nanoseconds

• Integrate image or video capture plus trigger the capture of images based on preset event alerts

• Combine plant process parameters (flow speed, pressures, temperatures) with other physical data measurements

• Apply custom filters to raw waveform data

• Perform custom data analysis to meet specific equipment requirements

• Enable automated or on-demand transfer and retrieval of raw waveform data

• Push statistics, spectra, and raw waveforms to cloud databases, or directly to a stakeholder servers

• Automated custom reporting from cloud servers

• Receive alerts/notifications if data uploads from remote units have been delayed

• Combine measurements from multiple systems on the cloud servers to send alerts only if thresholds are exceeded simultaneously across two or more units